Operational Excellence Built to Last
Expert Global Consulting Agency delivers measurable results across multiple sectors: mining, manufacturing, financial services, utilities, and capital projects. We diagnose fast, implement effectively, and build lasting capability in your teams.
A world-class consulting firm providing simple solutions to complex problems with tangible return on investment for our partners.
Are these operational challenges costing you millions every year?
Underperforming operations eating profits?
Your operations aren't hitting targets, costs are spiraling, and you can't pinpoint exactly what's driving the underperformance. Every day of missed production is lost revenue.
Capital projects over budget and behind schedule?
Projects consistently miss deadlines and exceed budgets. The gap between planned and actual performance keeps growing, threatening NPV and stakeholder confidence.
Unclear where to focus improvement efforts?
You know things need to change, but with so many potential initiatives, it's hard to know which will deliver real ROI. Analysis paralysis is costing you opportunities.
Consultants who can't implement their own advice?
Tired of consultants who deliver beautiful PowerPoints but disappear when it's time to implement? You need partners who can both diagnose AND deliver results.
We Clarify Your ROI Path
At EGCA Consulting, we believe operational excellence isn't about fancy frameworks—it's about tangible results. That's why our approach is aimed at clarifying your ROI from day one.
We start with Diagnostic: answering what, why, how, and who/when. Then we move to Implementation: building KPIs, owners, meetings, and workplans. Finally, we ensure Sustainability: empowering your organization to not need us anymore.
Our team brings decades of experience across mining, capital projects, and heavy industries. From underground development to supply chain optimization, we've delivered over $100m+ in value. You focus on your core business—we'll focus on unlocking your operational potential.
What Makes EGCA Different
We're not your typical consulting firm. Here's what sets us apart from consultants who over-promise and under-deliver.
ROI-Focused Clarity
We cut through complexity to show you exactly what is driving underperformance, what to fix, and how much value you will unlock. No fluff, just clear pathways to results.
We Actually Implement
Unlike typical consultants who disappear after the PowerPoint, we stay to build KPIs, accountability structures, and workplans that drive continuous improvement.
Proven in Heavy Industry
Our team has delivered $100m+ in value across mining, capital projects, and heavy industries. We understand your challenges because we have solved them before.
Rapid Diagnostics
We diagnose fast and act faster. Our pragmatic approach means you see tangible progress in weeks, not months. Speed matters when every day of underperformance costs you money.
Built to Last
We empower your team with SOPs, training, and confidence to manage continuous improvement independently. Our goal is that you will not need us because you will have the capability internally.
Global Reach, Local Expertise
With offices in South Africa, Barcelona, and DRC, we bring international best practices while understanding local operational realities. We work where you work.
The EGCA Difference in Numbers
Our results speak louder than promises. Here's what we've delivered for our clients.
Operational Excellence Consulting
Comprehensive consulting services delivering measurable ROI through diagnostic clarity, proven implementation, and sustainable team empowerment across heavy industries.
Throughput Improvement
Increase production through systematic bottleneck elimination
Cost Reduction
Rapid unit cost modeling and sustainable cost management
Capital Project Optimization
Enhance NPV through integrated project management
Management Operating System
Build accountability structures and performance culture
Supply Chain Optimisation
Full value chain optimization from procurement to delivery
Digitalisation
Digital twins, IoT, and process mining for operational insight
Engineering & Maintenance
Reliability-centered maintenance and asset performance
Energy Efficiency
Reduce energy use, cut emissions, enhance sustainability
Organizational Capability & Training
Build internal capabilities and empower teams for sustainable excellence
Ready to Unlock Operational Excellence?
Contact us today for a free diagnostic consultation and discover how our proven approach can deliver measurable ROI for your operations.
REQUEST DIAGNOSTICBenefits of partnering with EGCA Consulting
From diagnostic clarity to sustainable implementation, our consulting approach delivers tangible value and empowers your team for long-term success.
ROI-Focused Clarity
We cut through complexity to show you exactly what is driving underperformance, what to fix, and how much value you will unlock. No fluff, just clear pathways to results.
We Actually Implement
Unlike typical consultants who disappear after the PowerPoint, we stay to build KPIs, accountability structures, and workplans that drive continuous improvement.
Proven in Heavy Industry
Our team has delivered $100m+ in value across mining, capital projects, and heavy industries. We understand your challenges because we have solved them before.
Rapid Diagnostics
We diagnose fast and act faster. Our pragmatic approach means you see tangible progress in weeks, not months. Speed matters when every day of underperformance costs you money.
Built to Last
We empower your team with SOPs, training, and confidence to manage continuous improvement independently. Our goal is that you will not need us because you will have the capability internally.
Global Reach, Local Expertise
With offices in South Africa, Barcelona, and DRC, we bring international best practices while understanding local operational realities. We work where you work.
Ready to unlock operational excellence?
Discover how EGCA Consulting can optimize your operations, reduce costs, and deliver measurable ROI across mining, capital projects, and heavy industry operations.
Contact Us for Free ConsultationTrusted by industry leaders
EGCA Consulting works with major mining, oil & gas, and heavy industry operators globally. Our proven track record and strategic partnerships ensure you get world-class operational excellence support.
Proud XMPro Partnership
We are in proud collaboration with XMPro, the No Code Digital Twin Composition Platform that accelerates Operational and Situational Awareness.
Digital Twin Excellence
Leveraging cutting-edge digital twin technology, we help you model, predict, and optimize operations before implementing changes in the real world.
Measurable Value
Every engagement is measured against tangible ROI. From cost reduction to throughput improvement, we track and report real impact to your bottom line.
Frequently asked questions
Everything you need to know about EGCA Consulting. Can't find the answer you're looking for? Please contact our professional team.
EGCA Consulting serves clients across Mining, Processing, Oil & Gas, Construction, Logistics, and Manufacturing. We have delivered over $100m+ in value with extensive experience working with major industry leaders globally including Anglo American, Glencore, Vedanta, and many others.
Our approach consists of Diagnostic (2-4 weeks to identify problems, quantify opportunities, and prioritize solutions), Implementation (3-12 months to build KPIs, accountability structures, and drive improvements), and Sustainability (ongoing empowerment of your team to manage continuous improvement independently).
Our track record includes $100m+ in total value delivered, $170/OZ AISC reductions, 230kt/month production increases, R1bn annual recurring benefits, 19% rail tonnes improvements, and $13m annual sourcing savings. Every engagement is measured against tangible, measurable ROI.
Our Diagnostic phase typically takes 2-4 weeks to identify opportunities and create an ROI-prioritized roadmap. Implementation runs 3-12 months depending on scope. We then transition to Sustainability phase with ongoing support to ensure your team can manage improvements independently.
Unlike typical consultants who disappear after the PowerPoint, we stay to implement. We build KPIs, accountability structures, and workplans that drive continuous improvement. Our team has actually delivered the results—over $100m+ in value across mining, capital projects, and heavy industries.
EGCA Consulting operates globally with offices in South Africa (Johannesburg), Barcelona (Spain), and DRC (Lubumbashi/Kolwezi). We bring international best practices while understanding local operational realities. We work where you work.
Still have questions?
Can't find the answer you're looking for? Please chat to our friendly team.